The COVID-19 testing challenge

The COVID-19 testing challenge

Why it’s so hard to overcome testing shortages in the United States.

The shortage of diagnostic tests has hampered the U.S. response to the COVID-19 pandemic, which has killed more than 82,000 people in the country and infected more than 1.3 million.

Widespread diagnostic testing for active cases, and antibody testing to determine who has already been infected, will help state and local officials decide when and how to lift stay-at-home restrictions and allow people to go back to work. But most experts agree the current capacity falls far short.

The top U.S. infectious disease expert Anthony Fauci said the U.S. needed to double the current testing rate of 1.5 million to 2 million tests a week. A report by Harvard University’s Edmond J. Safra Center for Ethics says the U.S. needs to be able to test 5 million people per day to safely begin reopening by June.

As of May 12, the U.S. had performed roughly 9.6 million diagnostic tests for the novel coronavirus since the outbreak began.

Cumulative tests performed in the U.S.

9.6 million

As of May 12

8M

6M

4M

All tests

Jan. 21

2M

First U.S.

case reported

Positive

0

Feb.

March

April

May

Cumulative tests performed in the U.S.

9.6 million

As of May 12

8M

6M

4M

All tests

Jan. 21

2M

First U.S.

case reported

Positive

0

Feb.

March

April

May

Cumulative tests performed in the U.S.

9.6 million

As of May 12

8M

6M

4M

All tests

Jan. 21

2M

First U.S.

case reported

Positive

0

Feb.

March

April

May

Cumulative tests

performed in the U.S.

9.6 million

As of May 12

8M

6M

4M

Jan. 21

2M

All tests

First U.S.

case reported

Positive

0

Feb.

March

April

May

Cumulative tests performed in the U.S.

9.6 million

As of May 12

8M

6M

4M

All tests

Jan. 21

2M

First U.S.

case reported

Positive

0

Feb.

March

April

May

Source: The Covid Tracking Project

Diagnostic tests have been in short supply in the U.S. since the start of the outbreak. Healthcare officials initially relied on test kits prepared by the Centers for Disease Control and Prevention, some of which proved faulty. The Food and Drug Administration (FDA) did not approve other tests until Feb. 29, more than five weeks after discussions with outside labs had begun.

In the weeks since, the FDA has cleared diagnostic tests developed by manufacturers and labs, but intermittent shortages in key supplies have created bottlenecks along the testing pipeline.

The global supply chain

Materials needed to

produce testing kits

come from sources

around the world and

are in high demand.

Tests and equipment

are then sold to labs

and hospitals around

the country.

Multiple U.S. manufacturers produce

kits and testing equipment.

The global supply chain

Materials needed to

produce testing kits

come from sources

around the world and

are in high demand.

Tests and equipment

are then sold to labs

and hospitals around

the country.

Multiple U.S. manufacturers produce

kits and testing equipment.

The global supply chain

Materials needed to

produce testing kits

come from sources

around the world and

are in high demand.

Tests and equipment

are then sold to labs

and hospitals around

the country.

Multiple U.S. manufacturers produce

kits and testing equipment.

The global supply chain

Multiple U.S. manufacturers produce

kits and testing equipment.

Materials needed

to produce testing

kits come from

sources around the

world and are in

high demand.

Tests and equipment

are then sold to labs

and hospitals around

the country.

The global supply chain

Materials needed

to produce testing

kits come from

sources around the

world and are in

high demand.

Tests and

equipment are

then sold to labs

and hospitals

around the

country.

Multiple U.S. manufacturers produce

kits and testing equipment.

Manufacturers have increased production, but they’ve been hampered by a lack of components. New York has been the state hardest hit by the coronavirus, with over 340,000 cases, and Governor Andrew Cuomo has called on the federal government to oversee the acquisition and production of critical supplies so states are not competing with one another for materials.

Cuomo also announced that seven northeastern states including New York, New Jersey, Connecticut, Rhode Island, Pennsylvania, Delaware and Massachusetts have banded together to increase market power and develop a regional supply chain for PPE, testing and medical equipment. The federal government plans to send enough swabs and related equipment to all 50 states to cover screening of at least 2% of the population.

It appears the drought of testing is starting to improve in some places. Los Angeles has announced that COVID-19 diagnostic testing will be available to all residents free of charge, whether they show symptoms or not. Los Angeles County is home to the highest number of cases in California, with over 33,000. The testing locations are either walk-up or drive-thru and require an appointment, with results delivered in a few days.

To understand the complexity involved in the testing process, the steps for the two predominant tests — diagnostic and antibody — are broken down below.

Diagnostic testing

A Polymerase Chain Reaction (PCR) test is the most common way to determine if the virus is still present. This test works for both symptomatic and asymptomatic people.

Sample collection

Personal protective

equipment includes

gloves, masks, face

shields, protective

eyewear and gowns.

Specialized sterile swabs

are used to collect a sample

from the patient

Sample collection

Specialized sterile

swabs are used to

collect a sample

from the patient.

Personal protective equipment

includes gloves, masks, face

shields, protective eyewear

and gowns.

Sample collection

Specialized sterile

swabs are used to

collect a sample

from the patient.

Personal protective

equipment includes

gloves, masks, face

shields, protective

eyewear and gowns.

Sample collection

Specialized sterile

swabs are used to

collect a sample

from the patient

Personal protective

equipment includes

gloves, masks, face

shields, protective

eyewear and gowns.

A specialized sterile swab is inserted far into a patient’s nasal cavity to collect a sample at the nasopharynx, the upper part of the throat behind the nose, where the virus is most likely to be found. Healthcare workers who collect specimens all wear personal protective equipment to avoid infection.

Viral transport medium

Viral swab

A sterile solution

preserves the specimen

for transport to the lab.

Viral transport medium

Viral swab

A sterile solution

preserves the specimen

for transport to the lab.

Viral transport medium

Viral swab

A sterile solution

preserves the specimen

for transport to the lab.

Viral transport medium

A sterile solution

preserves the

specimen for

transport to the lab.

Viral swab

The swab is placed in a vial for transport to the lab, with a sterile liquid at the bottom that receives the cells collected. The majority of PCR testing is still done by shipping samples to labs for diagnosis. But newer tests allow for sample collection and testing to take place on site, and results can be available in a matter of hours.

The lab tests

The most common test uses

specialized chemicals and

machinery to replicate any

genetic material in a sample

and to test for the virus.

The lab tests

The lab tests

The most common test uses

specialized chemicals and

machinery to replicate any

genetic material in a sample

and to test for the virus.

The lab tests

The most common test uses

specialized chemicals and

machinery to replicate any

genetic material in a sample

and to test for the virus.

The lab tests

The most common test uses specialized

chemicals and machinery to replicate any

genetic material in a sample and to test for

the virus.

Once in the lab, chemical reagents are used in two steps — first to extract only the coronavirus genetic material from the liquid in the transport vial. Next, the isolated material is combined with other chemicals to reconstruct and replicate pieces of the coronavirus into high enough concentrations to test against.

Antibody (serological) testing

Antibody tests are different from the nasal-swab diagnostic tests that show an active infection. They are blood tests intended to determine who at some point has been infected by the virus and now could be immune. Antibodies, disease-fighting proteins formed in the days and weeks after infection, may protect a person from re-infection, at least for a time, although it has not been proven whether that holds true for the new coronavirus.

The two types of antibodies are immunoglobulin M (IgM) and immunoglobulin G (IgG). The body quickly produces IgM antibodies for its initial attack against infections. It makes IgG antibodies more slowly and retains them longer, suggesting possible immunity.

There are two predominant formats for antibody testing: one using a small kit that is cheaper to produce and can return results in minutes, while the other is analyzed in a lab setting. The lab test is considered to be more accurate, can process many samples at once, and show how many antibodies are present.

The kit format, illustrated below, uses a finger-prick blood sample and simply returns a positive or negative result for the two kinds of antibodies produced throughout the response to the virus.

Antibody test kit

Patient’s blood

sample is placed

in the reservoir.

A buffer solution is

added to “break open”

membrane structures

in the blood.

An indicator strip will

signal the presence of

antibodies within

minutes.

Antibody test kit

Patient’s blood sample

is placed in the reservoir.

A buffer solution is added

to “break open” membrane

structures in the blood.

An indicator strip will signal

the presence of antibodies

within minutes.

Antibody test kit

Patient’s blood sample

is placed in the reservoir.

A buffer solution is added

to “break open” membrane

structures in the blood.

An indicator strip will signal

the presence of antibodies

within minutes.

Antibody test kit

A patient’s blood

sample is placed in

the reservoir.

A buffer solution is

added to “break open”

membrane structures

in the blood.

An indicator strip will

signal the presence of

antibodies within minutes.

Nine antibody tests had been approved for emergency use as of April 30, including those made by Ortho Clinical Diagnostics, an established testing company owned by private-equity firm Carlyle Group Inc. On May 4, the FDA revised antibody test authorization guidelines requiring commercial manufacturers, when requesting FDA emergency use authorization, to validate their antibody tests and submit the validation data within a 10-day window.

Sources: Centers for Disease Control and Prevention; Reuters reporting

Additional reporting by Allison Martell

Editing by Bill Berkrot and Christine Chan